Exciting news! This June, ITB will be the stage for consecutive conferences addressing the distinctive hurdles of manufacturing electric vehicles. Fabrisonic is thrilled to be part of this, showcasing how Ultrasonic Additive Manufacturing can revolutionize solutions for thermal and electrical manufacturing challenges • June 12 - Mark Norfolk will present 'High Efficiency Busbar Welding' at the Automotive Battery Pack Integration Conference. Learn how continuous ultrasonic welding was used to weld 35+ million busbar assemblies last year. • June 13 - Mark will present '3D Printing High Performance Heat Exchangers' at the Thermal Management Systems & Materials Conference. Come hear how Ultrasonic Additive is being used to produce high performance thermal solutions for satellites, server farms and high-performance electronics. If you're attending, please reach out so we can connect in person. #automotive #networking #conference #thermalmanagement
Fabrisonic LLC
Research
Columbus, OH 1,692 followers
3D Metal Printing Without Melting
About us
Fabrisonic is a unique 3D metal printing manufacturing company. We use an Ultrasonic Additive Manufacturing (UAM) process to build specialized parts. Fabrisonic can weld dissimilar metals, embed sensors and active elements, and create complex geometry within the component. For more information, please visit our website at www.fabrisonic.com.
- Website
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http://www.fabrisonic.com
External link for Fabrisonic LLC
- Industry
- Research
- Company size
- 2-10 employees
- Headquarters
- Columbus, OH
- Type
- Privately Held
- Specialties
- 3D Printing, Ultrasonics Additive Manufacturing (UAM), Solid State Welding, metal 3d printing, dissimilar metals, embedded sensors, heat exchangers, thermal management, fiber optics, heat pipes, and additive manufacturing
Locations
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Primary
Get directions
1250 Arthur E Adams Dr
Columbus, OH 43221, US
Employees at Fabrisonic LLC
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Maureen Coffey
Inside Sales for Fabrisonic LLC
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Jason A. Riley
Chief Operating Officer | PhD | Marine Reserve Officer
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Mark Norfolk, PE
President @ Fabrisonic | Metal 3D Printing, Advanced Mfg, Innovation Advocate | Helping customers make impossible parts | WE PRINT COOL STUFF
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Jeremy McKnight
Additive manufufacturing technologist at Booz Allen Hamilton
Updates
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President @ Fabrisonic | Metal 3D Printing, Advanced Mfg, Innovation Advocate | Helping customers make impossible parts | WE PRINT COOL STUFF
Fabrisonic is on the lookout for a dynamic Principal Engineer to join our innovative team! Please share with anyone you think may have interest. As the Principal Engineer at Fabrisonic, you'll be at the forefront of technical development and shaping strategic growth for our company. You'll lead and manage a talented team of engineers dedicated to research, development, and manufacturing of machines, products, and materials for ultrasonic additive manufacturing (UAM). Your expertise will be pivotal in overseeing the technological advancements of UAM, shaping the future of this groundbreaking technology. Key Responsibilities: - Providing strategic technical guidance for the company's engineering endeavors. - Leading and managing engineers engaged in research, development, and manufacturing for UAM. - Working with existing customers, and scouting out new customers, on the development and delivery of new UAM products and systems. - Overseeing the employment, use, repair, and maintenance of all UAM machines and technical equipment. Join us at Fabrisonic and be part of a dynamic team pushing the boundaries of additive manufacturing. https://lnkd.in/gDw9cjfB
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Fabrisonic's got a brand-new website! Check it out! https://hubs.li/Q02vkfJ-0
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Thank you, Veronika, for sharing this insightful post about the potential of Ultrasonic Additive Manufacturing (UAM) for batteries! The three ways you've highlighted how UAM could innovate the battery market are thought-provoking. We agree that embedded sensors and layered busbars could revolutionize not only the efficiency but also the safety and reliability of battery systems. We hope to collaborate on future efforts to open up new possibilities for design flexibility and material optimization.
The potential of Ultrasonic Additive Manufacturing (UAM) for Batteries 🔋 Imagine a combination of 3D printing and ultrasonic bonding and you get UAM – a process that uses “sound” to merge layers of (dissimilar) metals at low temperatures. Here are 3 ways UAM could innovate the battery market – let me know if you see more! 🤩 1️⃣ EMBEDDED SENSORS: UAM allows a seamless integration of e.g. strain or temperature sensors, accelerometers, or fiber optic sensor into metals. 💡Imagine “smart busbars” identifying temperature hotspots or mechanical swelling, or incorporating accelerometers in structural parts to detect vibrations. I see applications ranging from battery testing to production modules. 2️⃣ LAYERED BUSBARS: UAM allows joining dissimilar metals irrespective of their thickness. 💡 Picture a layered busbar combining mechanical stiffness from one material with conductivity from another, creating a flexible, lighter, cost-effective alternative to traditional Copper busbars. 3️⃣ BATTERY (SUB-) CELL ASSEMBLY: In my opinion, UAM could have the potential to redefine cell manufacturing and assembly. 💡 Envision a scenario where traditional laser welding or wire bonding processes are obsolete, removing constraints on material selection, shape, or thickness. How would we reimagine sub-cell components, from separators to the materials and processes involved in cell current collectors, all the way to cell-to-cell connections? I am working with Fabrisonic LLC to explore these topics. Please feel free to share your experience and ideas and reach out if you are interested to INNOVATE! 🤩 #battery #manufacturing #electrification
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Fabrisonic is pleased to be included in the April edition of Heat Exchanger World Magazine. UAM can help customers build a more efficient heat exchanger, increasing SWaP, creating complex internal pathways with CNC finishing and enhance freedom of design and materials. We'd love to hear from you on the article or collaborate to optimize your company's thermal solutions. Please email us at [email protected] or call (380) 227-1400. https://hubs.ly/Q02rFTqf0
Heat Exchanger World magazine April 2024
viewer.joomag.com
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Last week, Fabrisonic hosted students from Knox County Career Center at our facility in Lewis Center, OH. We introduced them to Ultrasonic Additive Manufacturing and shared our team's experiences in the manufacturing world. These students are the future of US advanced manufacturing, and we were privileged to have them spend their day with us. Thank you for the visit and we look forward to the innovative ideas you share with the world.
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Are you interested in leveraging 3D printing for higher conductive, lower cost electrical components? Do you have ever increasing thermal loads that have reached the limits of traditional manufacturing? Come see Fabrisonic's own Mark Norfolk's as he presents at both Aeromat & Aerotech at the Charlotte Convention Center. @Aerotech: Solid State 3D Printing for Electrification on Tues, March 12 at 8:30 AM. @ Aeromat: Solid State Additive Manufacturing for Multi-Metal Heat Exchangers on Tues, March 12 at 2:30 PM in W 205 AB. If you are interested in talking with him 1-on-1, please email him at [email protected]. #AeroMat 2024 #Aero Tech 24 #aerospace #fabrisonic #UAM #metal3Dprinting
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Fabrisonic will be in Chicago at the AMUG Expo March 10-12, Booth 104. Stop by and visit with Mark, Matthew or Maureen to catch up with us on what's new at Fabrisonic. #fabrisonic #UAM #metal3dprinting #additivemanufacturing #advanced manufacturing https://hubs.li/Q02mHvzV0
AMUGexpo – Additive Manufacturing Users Group
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Great interview with a great leader. Worth a listen.....
I had the privilege of sitting down (virtually) with Joe Sullivan of Gorilla 76 for his The Manufacturing Executive Podcast to discuss #smallbusinessleadership and fostering initiative, and how we do that here at Fabrisonic LLC. Let me know what you think! https://lnkd.in/g5BXijxE #smallbusiness #marinecorps #initiative
The Manufacturing Executive: 5 Key Principles for Creating a Culture of Initiative w/ Jason Riley on Apple Podcasts
podcasts.apple.com
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We are privileged to have Jason as part of our team.
I had the privilege of sitting down (virtually) with Joe Sullivan of Gorilla 76 for his The Manufacturing Executive Podcast to discuss #smallbusinessleadership and fostering initiative, and how we do that here at Fabrisonic LLC. Let me know what you think! https://lnkd.in/g5BXijxE #smallbusiness #marinecorps #initiative
The Manufacturing Executive: 5 Key Principles for Creating a Culture of Initiative w/ Jason Riley on Apple Podcasts
podcasts.apple.com