How can you identify potential structural hazards?
Structural hazards are conditions that can compromise the safety, performance, or serviceability of a structure. They can result from natural events, human actions, material degradation, or design errors. As a structural engineer, you need to be able to identify potential structural hazards and assess their impact on the structure and its users. In this article, we will discuss some common methods and tools that can help you with this task.
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Vishal TailorStatic Equipment Engineer | Pressure Vessel Design| ASME | Mentor and Training | EPC, Code, technical aspect of…
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Ashiqur Rahman IDipNEBOSHHSE - Berger Paints ◇ NEBOSH IDip & IGC ◇ ESG ◇ IEMA Envr. Sustainability Manager ◇ ISO 45001 LA ◇ ToT ◇ HSE Trainer ◇…
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Khaled Sobhy EmamStructure Associate Engineer at AtkinsRéalis | Teaching Assistant at Faculty of Engineering - Ain Shams University
One of the simplest and most effective ways to identify potential structural hazards is to conduct a visual inspection of the structure. This involves looking for any signs of damage, deterioration, or distress, such as cracks, corrosion, spalling, deformation, or misalignment. You should also check for any changes in the environment or loading conditions that could affect the structure, such as soil erosion, water infiltration, or vibration. A visual inspection can help you detect structural hazards at an early stage and plan for appropriate repairs or interventions.
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Identify potential structural hazards by: 1. Visual Inspection: Look for cracks, corrosion, or deformations. 2. Structural Analysis: Perform thorough structural analysis. 3. Material Testing: Conduct material strength and quality tests. 4. Historical Data: Review past incidents or failures for patterns. 5. Professional Assessment: Seek expert opinion from structural engineers. 6. Environmental Factors: Consider the impact of weather and environmental conditions. 7. Regular Maintenance: Schedule regular inspections and maintenance checks.
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One of the pivotal activities in ensuring the structural durability is Finite element analysis. It always helps in identifying the critical points in a structure. Also, tests like fatigue, modal analysis and random vibration analysis aids in optimisation from a sustainability perspective.
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Visual inspection can lead to critical interventions. It's cheap, easy and very reliable in most of the cases! In one of my previous workplaces, during the inspection, an engineer noticed a pronounced crack running vertically along a load-bearing column. These cracks, often indicative of weakening structural integrity, raised immediate concerns about the building's safety. Further assessment and analysis confirmed that the cracks were a result of long-term wear and strain on the building's columns. To address this structural hazard and ensure the building's continued safety, a retrofitting project was initiated.
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1. Cracks in walls, ceilings, or foundations 2. Uneven or sloping floors Sagging or bowed walls or ceilings 3. Water damage, including leaks or moisture buildup 4. Termite or pest infestations Damaged or compromised support beams or columns 5. Faulty electrical wiring or outdated plumbing systems that can cause structural damage 6. Identifying and addressing these hazards is essential to maintaining the structural integrity and safety of a building. 7. Regular inspections and timely repairs are crucial for preventing potential accidents or further damage.
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Visual inspections are critical to identifying structural defects and abnormalities. For failed structures, or structures that appear to be in critical condition, it is unsafe to get in or near the structure. In these scenarios, drones are often used to allow engineers to get a closer look at the failure methods and damage without putting themselves at risk.
Another method to identify potential structural hazards is to use non-destructive testing (NDT) techniques. These are methods that can evaluate the condition or properties of a structure without causing any damage or alteration to it. Some common NDT techniques include ultrasonic testing, magnetic particle testing, radiographic testing, and infrared thermography. These techniques can help you identify hidden defects, cracks, or anomalies that are not visible to the naked eye. They can also provide quantitative data on the structural integrity and performance of the structure.
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Non-destructive testing methods can be very high-tech and costly. In some cases, striking concrete with a hammer can be a great, cost-effective way to determine if a concrete defect exists. If the concrete behind the impact is hollow, the pitch will be low. Compare this with the high-pitched noise that the impact will make if the concrete is sound.
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Yup, very costly but necessary where other mechanical or electrical equipments reports indicate weakness in structural supports. Such a a gearbox drive unit (performance and testing report) indicating high vibrations even after the replacement of a new unit.
A third method to identify potential structural hazards is to perform a structural analysis of the structure. This involves using mathematical models, equations, or software to simulate the behavior and response of the structure under different loads and scenarios. A structural analysis can help you evaluate the strength, stiffness, stability, and durability of the structure. It can also help you identify the critical regions, components, or factors that affect the structural reliability and risk. A structural analysis can help you verify the design assumptions, validate the test results, and optimize the structural solutions.
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In morden, structural analysis is performed by Finite element analysis. Some of following step 1. Discritization: Breaking down in small element. 2. Node and Elements: Properties of node , point,line, surface ,etc 3. Material: Define material properties 4. Boundary condition: Fix point, sliding point, contact 5. Solve : Solver whi h solve governing differential equation 6. Post process: Evaluation of results and determine stress, deflection, strain, etc. However, analytical method also available and shall be used as far possible. Because, it is accurate, fast and economical and reliable. I work in pressure vessel design and very comprehensive formula are available in different international code and perform via. analytical method
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A critical step in validating a computer model is to check whether the forces obtained from the software analysis are reasonable or not. Some of the examples of how one can check the forces are: 1. In a geometrically symmetric frame model, check whether the column moments in lateral directions are similar or not. If there is a considerable difference, check the distribution of lateral loading, is it uniform or non uniform? Check the properties of the beam joining the columns, is it rigid or flexible? 2. In a grillage analysis with multiple simply supported beams, check the bending moment under individual loads vs hand calculated values before looking at the moment under governing factored load combination considered for design.
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In case you have a model composed by an assembly and you are analyzing its natural frequency behaviour, one check that is sometimes recommended to do (or instance in space systems) is the Rigid Body Motion check. Basically consists of constraining the model and performing a natural frequency analysis. Every DoF should be 0 or close to 0 (defining that "closeness" depends on the model,but having 1e-06 might be a good starting point)
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Structural designers nowadays heavily rely on software to analyze and design projects. However, I have come to realize that a lack of structural knowledge could lead to serious hazards. That's why engineers must understand that knowledge is the primary factor in avoiding structural damage, rather than totally relying on software. It may sound basic, yet we often see individuals using mathematical, analytical, and stimulative programs without considering whether these theories are crucial for the project or not.
A fourth method to identify potential structural hazards is to implement a monitoring and sensing system for the structure. This involves installing sensors, instruments, or devices that can measure and record various parameters of the structure, such as displacement, strain, stress, temperature, humidity, or vibration. A monitoring and sensing system can help you collect real-time data on the structural performance and condition. It can also help you detect any changes, anomalies, or failures that occur in the structure. A monitoring and sensing system can help you improve the maintenance, management, and safety of the structure.
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Yup, Very important. Most of the recently constructed dams and tunnels have read out boxes where monitoring equipment is kept for reading out at certain frequencies. Interpreting the raw data indicates trends, behaviour and patterns of the structural element in related to its allowed parameters. Surveying to check settlement is also a good monitoring method that indicates behaviour in relation to allowable parameters. Preventative measures 👌
A fifth method to identify potential structural hazards is to seek expert consultation from other structural engineers, specialists, or consultants. This involves sharing your observations, findings, or questions with them and getting their feedback, advice, or recommendations. An expert consultation can help you gain more insights, perspectives, or knowledge on the structural issues and challenges. It can also help you verify your assumptions, methods, or solutions and identify any gaps, errors, or risks. An expert consultation can help you enhance your skills, confidence, and professionalism as a structural engineer.
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At a warehouse facility, a concerning crack appeared on an interior wall, sparking panic among the staff. We called in a structural engineering expert to assess the situation. After a thorough evaluation, the expert identified the crack as a common "shrinkage crack," typically harmless and superficial. He assured us that the warehouse's structural integrity was intact and that minor cosmetic repairs would suffice. Expert consultation is an important validation mechanism. It enables engineers to test their assumptions. This helps to ensure that the correct course of action is taken, reducing the risk of errors or oversights in hazard identification.
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The structural defects occurred during construction will be easily assessed by experienced consultant and their important in weakening the structure too can be analysed by experts by visual inspection since we adopt 1.5 to 2 times factor of safety in construction visual analysis is the best way to analyse the structural stability and the utility of the structure
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Yup, critical step. Any employer has a duty to ensure a safe environment for those around, within and those who could possibly be affected by a particular structure.
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⚠️key points: 1. Conduct a visual inspection of the structure, looking for cracks, bulges, tilting, sagging, or corrosion. 2. Assess the condition of the foundation, checking for settlement, cracks, or shifting. 3. Examine structural elements like beams, columns, walls, and roofs for damage or deformations. 4. Check for signs of water damage, including stains, mold, or rot. 5. Inspect electrical and plumbing systems for faulty installations, exposed wires, leaks, or rust. 6. Consider soil and site conditions. 7. Review past maintenance and repair work for signs of poor quality or temporary fixes. 8. Seek the expertise of a structural engineer or inspector for a professional assessment if needed.
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General Observation of the Environment A structure may be facing a potential hazard without being known. When you are close to a structure and you are observant then it is possible for you to notice some signs of destress and other unpleasant occurrences. However, observing the Ground, Plants, Road and other adjoining Structures around the location of a structure could reveal potential hazard the structure may be facing or about to experience. If the other adjoining structures, roads or plants are experiencing a particular situation that is unpleasant, through soil interaction or stress transfer, the particular structure in question may be seriously affected.
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In addition to all the points raised, Structural failures do not happen in a vacuum. Most often than not there are telltale signs on the structure that points to vulnerability 1. Cracks: Cracks are normal defects on every structure. Those within the block wall rarely have structural implications but they are just not nice to see. These are normally termed as hairline cracks due to its almost immeasurable width. Cracks categorized are structural defects often start as hairline crack but they keep expanding over and can be measured. Some may have a brown coloring around them indicating the corrosion of the reinforcement. Finishing(rendering) help reduce the visibility of these defects but if you pay close attention you might notice some
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Pre-concreting Inspections Most of the times, consultants/ designers might a very limited in understanding the actual site condition where the intersection of several structural components meet. For example, the intersection between shear walls, beams, slabs and columns. Hence, resulting in congestion of reinforcement bars at these locations. When scenarios like these happen, the tendency of honeycomb occurance us very high which may result in the compromise of structural integrity. It is undeniable that finite element analysis and many other structural analysis programmes are capable of designing 2d or even 3d models, but thr engineers themselves are required to study on specific locations where these elements meet.
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