¿Cómo pueden los sistemas de visión artificial industrial mejorar su proceso de fabricación?
En el competitivo mundo de la fabricación, mantenerse a la vanguardia significa adoptar tecnología que pueda optimizar sus operaciones y mejorar la calidad del producto. Los sistemas industriales de visión artificial cambian las reglas del juego en este sentido. Estos sistemas utilizan cámaras y ordenadores para realizar inspecciones visuales complejas de forma automática. Pueden detectar defectos, guiar robots de ensamblaje y verificar el etiquetado de productos con una velocidad y precisión mucho más allá de las capacidades humanas. Al integrar la visión artificial en su proceso de fabricación, puede reducir significativamente los errores, aumentar la eficiencia y mantener un alto nivel de control de calidad.
Los sistemas de visión artificial sobresalen en el control de calidad al proporcionar inspecciones precisas y consistentes. A diferencia de las comprobaciones manuales, que pueden ser subjetivas y propensas a errores humanos, la visión artificial ofrece evaluaciones objetivas a un ritmo mucho más rápido. Estos sistemas pueden detectar pequeñas imperfecciones en los productos, lo que garantiza que solo los artículos que cumplan con sus estándares exactos continúen en la línea. Este mayor nivel de escrutinio ayuda a reducir el desperdicio, ahorrar dinero en retiros y mantener la confianza del cliente al entregar constantemente productos de alta calidad.
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Daniel Kuepper
Machine vision systems can indeed be very powerful for quality inspection. They can become even more accurate when leveraging synthetic data for training purposes. This also allows to already have the system available at start of production or to detect very rare defects.
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Yashar Abbasnejad
🚪Kitchen Cabinet Specialist🚪Design Consultant🚪Technical & Production Expert
🔍 In my experience as an industrial designer specializing in kitchen cabinet manufacturing, we integrated machine vision systems into our production line to streamline quality inspection. 🛠️ These systems were equipped with advanced cameras and image processing algorithms, allowing us to detect defects such as scratches, dents, and misalignments with unparalleled accuracy. ✅ As a result, our manufacturing process became more efficient, with fewer errors and rework needed, ultimately leading to cost savings and higher customer satisfaction.
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Levente Molnar, MS, SSBB
Top Lean Manufacturing Voice | Top Manufacturing Operations Voice | Top Manufacturing Voice | Production Management | Continuous Improvement | Lean Manufacturing | Solution Delivery | Outsourcing
A performant machine vision system can be a very powerful tool from several perspectives. Quality control is one of them; the system can detect and report any deviation or non-conformity in real-time and help put together statistics for, let's say, a process capability report or any sort of KPI the company is using.
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Kirti Kumar Singh
LinkedIn Top Voice !!!.I am an automobile professional with proven expertise in supplier quality management & new part development. I continuously improve & sustain the finished product quality.
Vision system reduces time of manufacturing as well as inspection system.vision system also serves as poka-yoke to avoid quality errors.
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Dhruv Mittal
CEO & Director at Syscon Wires | Leading Manufacturer of CHQ Wires, Alloy Steel Wires & Specialty Wires for Fasteners, Bearings & Automotive Applications |
- Catch tiny mistakes humans might miss - Inspect products much faster than people - Make sure only good products are made - Reduce waste from making bad products - Save money fixing mistakes later - Keep customers happy with high quality products
La integración de la visión artificial en sus operaciones de fabricación puede conducir a un aumento significativo de la eficiencia. Estos sistemas pueden procesar información y tomar decisiones a velocidades increíbles, manteniendo sus líneas de producción en movimiento rápidamente sin sacrificar la precisión. Al automatizar las inspecciones visuales, libera a su personal para que se concentre en otras tareas, lo que aumenta la productividad general. Además, la visión artificial puede trabajar incansablemente las 24 horas del día, proporcionando un nivel de continuidad operativa que el trabajo manual simplemente no puede igualar.
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Jadson S. Vieira
Processos Industriais | Melhoria Contínua | Gerenciamento de Processos de Negócio (BPM) | Green Belt em Lean Six Sigma
Um bom planejamento de manutenção garante a confiabilidades dos equipamentos de operações de fabricação e aumenta a eficiência operacional. Para isso, talvez seja válido um sistema autônomo de checkup da máquina para gerar insumos de manutenção preventiva ou corretiva emergencial. Além disso, a visão mecânica desloca uma carga humano que pode ser executada por um sistema inteligente e produtivo, evitando uma série de consequências.
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Levente Molnar, MS, SSBB
Top Lean Manufacturing Voice | Top Manufacturing Operations Voice | Top Manufacturing Voice | Production Management | Continuous Improvement | Lean Manufacturing | Solution Delivery | Outsourcing
If we want to be honest, there is no way to compare machine vision speed to a human eye. After the learning period, such a system can detect defects in moving parts that a human cannot even hope for. Since there is no need to slow down or stop the process - like in the case of a conformity check done by humans - the production can happen practically 24/7 without interruption. Also, a machine vision system does not get tired, and such a system, using the IIoT, can be turned into a self-teaching array.
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Rodrigo Bouchardet
Diretor/monitoramento Video Analítico Certificação Google Partner | 3X TOP VOICE
Quando é aplicado o vídeo Analítico para monitoramento automático da qualidade do produto, a empresa ganha na velocidade da verificação, além da segurança do colaborador ser melhor.
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Rodrigo Bouchardet
Diretor/monitoramento Video Analítico Certificação Google Partner | 3X TOP VOICE
A aplicação do vídeo Analítico para ganhos na eficiência é comprovado pelo agoritimo robusto, que detecta e aciona alarmes personalizados para imediata atuação dos colaboradores.
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Dhruv Mittal
CEO & Director at Syscon Wires | Leading Manufacturer of CHQ Wires, Alloy Steel Wires & Specialty Wires for Fasteners, Bearings & Automotive Applications |
• Faster inspections: Machine vision systems work super fast, keeping production lines speedy and accurate. • Frees up workers: Lets your workers focus on other things by automating visual checks. • 24/7 operation: Works tirelessly, unlike human workers, for continuous production.
Una de las ventajas más convincentes de la visión artificial es su capacidad para reducir los errores en el proceso de fabricación. Al detectar los defectos desde el principio, estos sistemas evitan que los productos defectuosos avancen a etapas posteriores en las que sería más costoso abordarlos. Este enfoque preventivo no solo ahorra en costos de materiales, sino que también minimiza el tiempo de inactividad causado por la repetición del trabajo y los ajustes. La reducción de errores también significa un flujo de producción más predecible y fiable, lo que es crucial para cumplir con los compromisos de entrega.
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Rodrigo Bouchardet
Diretor/monitoramento Video Analítico Certificação Google Partner | 3X TOP VOICE
Neste caso é muito importante apontar o poder matemático da inteligência artificial. O vídeo Analítico é o monitoramento mais poderoso que existe.
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David Sánchez Rubio
Estamos cambiando la forma donde los departamentos de mantenimiento avanzan más rápido, son más eficientes, rentables y aportan un alto valor en las industrias. Escritor de grandes contenidos y libros de mantenimiento.
Implementar visión artificial significa reducir significativamente las tasas de error, aumentar la eficiencia y disminuir costos de retrabajo y desperdicios. Esto se traduce en una cadena de producción más ágil y un producto que cumple con los más altos estándares de calidad.
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Levente Molnar, MS, SSBB
Top Lean Manufacturing Voice | Top Manufacturing Operations Voice | Top Manufacturing Voice | Production Management | Continuous Improvement | Lean Manufacturing | Solution Delivery | Outsourcing
Errors can be caught right when they happen and mitigated in different ways; one is ejecting the defective part from the flow into a reject bin or diverting it towards a rework station while notifying the personnel through different means.
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Rodrigo Bouchardet
Diretor/monitoramento Video Analítico Certificação Google Partner | 3X TOP VOICE
O vídeo Analítico é o monitoramento mais poderoso que existe, competir com a inteligência artificial é impossível. A detecção de anomalias na operação é indicada por alarme automático.
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Dhruv Mittal
CEO & Director at Syscon Wires | Leading Manufacturer of CHQ Wires, Alloy Steel Wires & Specialty Wires for Fasteners, Bearings & Automotive Applications |
* Catch defects early: Machine vision systems see tiny flaws humans miss, preventing bad parts from moving forward. * Save money on waste: Fixing problems early reduces wasted materials. * Less rework, less downtime: Catching issues early means less time fixing them later. * Reliable production: Fewer errors means a smoother, more predictable manufacturing flow.
Los sistemas de visión artificial no son solo herramientas de inspección; También son poderosas plataformas de recopilación de datos. Al analizar las imágenes, pueden proporcionar información valiosa sobre su proceso de fabricación, identificando tendencias e identificando ineficiencias. Estos datos se pueden utilizar para tomar decisiones informadas sobre mejoras en los procesos, lo que lleva a una línea de producción más optimizada. Además, los datos históricos recopilados pueden servir como punto de referencia para futuras operaciones y estándares de calidad.
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Raul Kraus
Senior Manager @ Accenture | Automotive technology and business consulting
Beyond a simple "ok" or "not ok" judgement, vision systems can be employed to collect detailed data on the slightest variations and trends in the work in progress or finished products. This data can then be used to counter developing issues upstream before they lead to quality issues and furthermore the collected data can also be used to later on prove quality to customers, regulating bodies or similar.
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Chris Leonard
Kaizen trained Non- Executive Advisory team ready to support Business Owners manage growth- Lets talk
All improvements should start with data. Data is like fresh produce, the fresher the data the more quality and useful it is . Vision systems have the potential to bring data around errors and defects to the attention of operators as soon as they happen and at the very place they happen . In the hands of Kaizen trained operators and supervisors, this data will help them transform the quality of any organization.
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Glenn Johnson
Automation Professional specializing in Machine Vision, Mobile Robotics, and Functional Safety
This is one that's often overlooked. Your vision system can evaluate each part to see if it's acceptable, but it can also record that data and enable you to do things like trend analysis where you can identify failure patterns that you normally would not be able to see. Or for traceability - lot numbers for recalls or warranty handling, for example.
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Dhruv Mittal
CEO & Director at Syscon Wires | Leading Manufacturer of CHQ Wires, Alloy Steel Wires & Specialty Wires for Fasteners, Bearings & Automotive Applications |
- Machine vision systems can see beyond human eyes, catching tiny defects and ensuring high quality. - They act like data collectors, finding trends and inefficiencies in the production line. - This data helps improve the manufacturing process by identifying areas for optimization. - The collected information becomes a reference point for future production and quality control.
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David Sánchez Rubio
Estamos cambiando la forma donde los departamentos de mantenimiento avanzan más rápido, son más eficientes, rentables y aportan un alto valor en las industrias. Escritor de grandes contenidos y libros de mantenimiento.
Una recolección de datos precisa y exhaustiva permite a los sistemas de visión artificial aprender de manera efectiva y realizar tareas complejas, desde la inspección de calidad hasta la robótica autónoma. Sin datos adecuados, incluso los algoritmos más avanzados pueden fallar en proporcionar resultados fiables.
La flexibilidad y adaptabilidad de los sistemas de visión artificial los convierten en una opción ideal para el sector manufacturero en constante evolución. Estos sistemas pueden reprogramarse y equiparse con diferentes cámaras e iluminación para adaptarse a una variedad de tareas y productos. Ya sea que esté lidiando con cambios en el diseño del producto, variaciones de materiales o nuevos requisitos normativos, la visión artificial puede ajustarse rápidamente a nuevas condiciones sin un tiempo de inactividad prolongado ni volver a capacitar al personal.
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Fabio Jose Carvalho Teixeira
Gestor em Inovação & Tecnologia (PJ) | Mentor Digital (PF)
Qual é o nome do cargo que tem como função repensar o processo de fabricação, pelo menos em 3 formas completamente diferentes da atual ? Sim, repensar os materiais, os tempos do processo, as perdas, os riscos de operação, e se necessário, um novo processo. Esse cargo é o que dirige a qualidade na trilha do estado da arte.
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Animesh Prakash
Engineering Leader | Problem Solver | Science Lover
Machine vision injects agility into your manufacturing. Unlike traditional methods, these systems aren't limited by rigid programming. Their advanced algorithms can be trained to adapt to new product variations or inspection tasks. This flexibility allows you to quickly adjust to changing customer demands or incorporate new product lines without extensive retooling.By streamlining adaptation and reducing downtime, machine vision empowers you to be a more responsive and competitive manufacturer.
Por último, la visión artificial contribuye a un entorno de fabricación más seguro. Al hacerse cargo de tareas que son peligrosas o que implican la manipulación de productos defectuosos, estos sistemas reducen el riesgo de lesiones en el taller. También ayudan a mantener una distancia segura entre los trabajadores y la maquinaria pesada. En una era en la que la seguridad en el lugar de trabajo es primordial, la incorporación de sistemas de visión artificial puede ser un paso importante para minimizar los accidentes y promover una cultura de seguridad.
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Dhruv Mittal
CEO & Director at Syscon Wires | Leading Manufacturer of CHQ Wires, Alloy Steel Wires & Specialty Wires for Fasteners, Bearings & Automotive Applications |
* Improved safety: * Do dangerous jobs: Handles hazardous tasks and removes workers from handling defective items. * Maintains distance: Keeps workers safe from heavy machinery by maintaining a safe distance.
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Glenn Johnson
Automation Professional specializing in Machine Vision, Mobile Robotics, and Functional Safety
"They also help in maintaining a safe distance between workers and heavy machinery." Citation needed. Vision based safety systems are still very new and fairly rare. This section is worded in a way that suggests the vision system itself keeps people safe, which is not typically the case. Let them do dangerous jobs, but don't rely on a general vision system to keep anyone safe. That's the job of the Functional Safety system.
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Raul Kraus
Senior Manager @ Accenture | Automotive technology and business consulting
Industrial machine vision systems dramatically improve manufacturing efficiency by minimizing changeover times and reducing downtimes. By quickly adapting to new product lines or changes in production specs, these systems can be reprogrammed without halting the production process, thereby maintaining continuous operation and productivity. This capability significantly lowers operational costs and enhances the return on investment. Additionally, the reduced need for manual oversight decreases labor costs and error rates, further boosting ROI.
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Eijiro Anzai
Melhoria Continua | Lean Manufacturing | Green Belt | Ferramentaria | Engenharia de Processo| Project Management
A segregação manualmente de peças defeituoso pode gerar o risco do operador colocar em um local inadequado , na qual ela pode retornar ao processo e chegar ao cliente final. Assim a segregação mecânica reduz este risco, pois o local já e separado sem interferência humana.
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Animesh Prakash
Engineering Leader | Problem Solver | Science Lover
Machine vision systems act as tireless safety guards on your production line.They can be programmed to detect unsafe situations, such as workers entering restricted areas or equipment malfunctions. By triggering automatic alerts or equipment shutdowns, machine vision can prevent accidents and injuries before they happen. This allows you to prioritize worker safety, fostering a positive work environment and reducing costly downtime due to workplace incidents. Machine vision empowers you to achieve excellence in both production and safety.
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Yashar Abbasnejad
🚪Kitchen Cabinet Specialist🚪Design Consultant🚪Technical & Production Expert
🛡Embrace industrial machine vision systems as the watchful guardians of your manufacturing realm. Like vigilant sentinels, they peer into every nook and cranny of the production line, detecting flaws with unerring precision. Harness their keen eyesight to identify defects, ensure quality, and optimize efficiency. Just as a skilled artisan meticulously inspects each stroke of their brush, integrate machine vision seamlessly into your workflow. Fine-tune their gaze through careful calibration and continuous improvement, transforming your manufacturing process into a masterpiece of precision and reliability. With machine vision as your silent ally, every product that emerges is a testament to your craftsmanship.
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Rodrigo Bouchardet
Diretor/monitoramento Video Analítico Certificação Google Partner | 3X TOP VOICE
Gostaria de incentivar as pessoas a usarem a inteligência artificial para auxiliar a operação do dia a dia. O vídeo Analítico é o monitoramento mais poderoso que existe.
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Animesh Prakash
Engineering Leader | Problem Solver | Science Lover
Machine vision superpowers your manufacturing! It inspects products flawlessly, boosting quality. It automates checks, saving time and catching defects early to minimize waste. It even monitors safety and generates data for smarter decisions. This tech upgrade gives you an efficiency and quality edge!
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Younes AL SHAIKH
Manufacturing Management
Based on the process nature and the product we would specify the level of BI might apply. We could not compare rock cutting industry with an advanced manufacturing such as food packaging or car assembling lines. in some cases, having such systems remaining mandatory requirement to have the product accepted. Not only for the process it self, it would integrated and linked with RM movement to assure the implementation for best practice of WH management especially for the FMCG production and operations management .
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George K.
Strategic Operations & Logistics Executive | Maritime Ops | Driving Efficiency Across Global Supply Chains
There are vision systems, imaging systems, and imaging sensors. Within these categories, there are numerous types, including Machine Vision, Computer Vision, Thermal Vision, 3D Vision, Co-Axial Imaging, Hyper spectral Imaging etc. Therefore, it's important to first understand the problem you are looking to solve, i.e., defect detection. Then, break down defect detection into its constituent parts required for manual detection. This is important because you don't want to overburden vision or imaging systems if a specific type of defect can be more efficiently detected using another method, i.e., metal detectors, sound, weight, etc. Splitting defect detection in this way improves the accuracy of vision or imaging systems.
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